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Refrigeration and Air Conditioning

Installing and servicing climate systems.

A refrigeration and air conditioning technician builds, charges and commissions systems that move heat from one place to another — from a shop display cabinet to industrial plant. Competitors braze the copper circuit, evacuate the system, charge it with refrigerant, measure pressures and temperatures and bring the compressor to the required duty. A separate module is fault finding: judges introduce a fault in advance and the competitor must locate it with instruments and reasoning. Handling refrigerants is tied directly to environmental rules — venting gas incorrectly also affects the marks.

Requirements

Understanding the refrigeration cycle (evaporation, compression, condensation, expansion) and reading a p–h diagram. Brazing copper, brazing under nitrogen, evacuation and correct charging procedure. Reading electrical schematics, setting up thermostats and controllers, and a systematic approach to fault finding.

Equipment

Vacuum pump, manifold gauge set, scales and charging cylinder, electronic leak detector. Brazing kit: torch, nitrogen cylinder and regulator, tube bender and flaring tool. Measurement: contact and infrared thermometers, clamp meter, anemometer.

Assessment criteria

System performance: refrigerant charge, superheat and subcooling must fall within the specified range — all verified by measurement. Leak tightness and vacuum level are marked separately; if a leak is found the module is not re-assessed. In the fault-finding module the number of faults located, the time taken and the logic of the diagnosis all count.